Machined parts are essential components used across various industries to ensure precision and reliability in products and machinery. These parts undergo various machining processes to achieve specific shapes and dimensions, meeting stringent tolerances. From the automotive and aerospace sectors to medical and electronics, machining components play a pivotal role in maintaining equipment performance. In this blog, we will look at 7 facts you need to know about machined parts.
WHAT YOU SHOULD KNOW ABOUT MACHINED PARTS?
MACHINED PARTS CAN BE CUSTOMIZED:
Advancements in manufacturing technologies, such as computer-aided design (CAD) and computer numerical control (CNC) machining, have made it easier to customize machine parts. Using machined parts for prototyping save time and money by enabling rapid and precise customization, reducing design revisions and costly delays. This ultimately leads to a streamlined development process and minimized errors in the final product.
MACHINED PARTS REQUIRE DESIGN FOR MANUFACTURING:
While manufacturing precise machined components using various machining process, it is important to consider how the part can be manufactured and what can affect it during the production stage. This is also known as Design for Manufacturability (DFM). There are several factors to be considered during the manufacturing process:
How will the component be manufactured? Will other processes like milling or drilling be required? In the manufacturing process of machined parts, milling and drilling processes are essential for shaping components to precise designs, particularly when limited space constraints are a matter of concern.
Will the material choice affect the processes used to manufacture a component? For e.g, some materials are better suited for certain manufacturing techniques.
What is the lifespan of the tool, and does it need to be factored into the design of the component?
MACHINING DIFFERS FROM FABRICATION:
The terms fabrication and machining are often used interchangeably but they are two distinct manufacturing processes. Fabrication includes processes like cutting, bending and welding often used to manufacture large machine components.
On the other hand, machining describes intricate processes like turning, milling, and drilling that are used to produce extremely precise parts and components. To be precise, both processes are used to create a shape of the product that are refined according to the exact specifications.
THERE ARE DIFFERENT TYPES OF MACHINED PARTS:
Machining components come in different shapes and sizes, each with its unique purpose and advantage. Some of the most common types of machined parts are gears, shafts, bearings, bushings, valves, and connectors, each serving a unique fraction in various industries and applications.
MACHINED PARTS CAN BE GIVEN A VARIETY OF FINISHES:
To increase the functionality, durability, and aesthetic appeal of machined parts, several surface treatments can be applied. Some of the common finishes are:
“AS” MACHINED FINISH: This is the standard finish that you get right after the machining process. It might exhibit some tool marks which is acceptable for many machined parts.
BEAD BLASTING: This process uses glass beads that are blasted at the surface for a smooth and non-reflective finish.
SURFACE BLASTING: This process involves bombarding abrasive particles at high velocity against a material’s surface to clean, smooth, or prepare it for various applications.
TOLERANCES ARE IMPORTANT FOR MACHINED PARTS:
Precision-machined components have very high tolerances. This quality ensures that the dimensions and specifications of the parts are consistently met, allowing them to fit and function correctly in the intended assembly or system, preventing errors, malfunctions, and costly rework.
MACHINED PARTS ARE COST-EFFECTIVE:
Machining components are cost-effective when compared to other production methods, such as casting and forging, but the total cost of machining from start to finish will depend on the tool type, labour costs and material. You can lower costs by optimizing the design of the machine part beforehand and having all the specifications you need.
Machined parts are fundamental components that play a crucial role in various industries. Their precision, customization options, strength, and compatibility make them indispensable for the smooth operation of countless applications. The machining process, with its various techniques and considerations, ensures the production of high-quality parts that meet specific requirements.
Arek Solutions is a reputed machine parts manufacturer in USA. We provide high-quality solutions to customers across the globe. With over 70 years of combined experience in the domain, we have a reputation for providing exceptional service and high-quality products.
All our machined components like steel fittings, flanges, valves and Monoblock comply with RoHS, REACH requirements and are manufactured in ISO 9001-certified facilities. The raw materials we use are re-tested at NABL or equivalent accredited laboratories. In addition, we have checkpoints during the product realization process which ensures that our end products meet or exceed their intended requirements.
Our team of highly qualified professionals at Arek Solutions will complement your supply chain team and improve your bottom line. As one of the top machined components manufacturers, we provide innovative solutions that meet your needs while maintaining a commitment to sustainable and responsible manufacturing practices. Contact us to get a quote now!
